Proposal for Labor-Saving Measures on the Bento Box Assembly Line (KB-one+BTY)
No need to manually level the container or change molds during product changes! This enables labor savings of three workers on the bento production line. It also significantly reduces the workload on operators, making it easy even for female workers to refill the rice.
Movie
Proprietary Technology
01
No mold changes required when switching products
Since the rice is portioned to fit the shape of the container, there is no need for manual leveling by operators. The shutter structure, which prevents the rice grains from being cut, ensures even fluffier rice portions.
Manual leveling reduced by over 50%
Manual leveling reduced by over 50%
02
Rotary Conveyor and Two-Lane Sorting System
Rotates products and conveys them to the next process; the rotation angle can be selected for each item.
Sorts products arriving in a single lane into two lanes, enabling reliable and careful portioning at half speed.
Achieves a reduction of one worker for rice portioning operations.
Sorts products arriving in a single lane into two lanes, enabling reliable and careful portioning at half speed.
Achieves a reduction of one worker for rice portioning operations.
03
Effortless Rice Box Loading
Simply load the stacked rice boxes directly onto the cart, open the rice film sheet, and start the machine—that’s all it takes to set them up. Even women can easily refill the rice!
Significantly reduces the need for manual loading
Significantly reduces the need for manual loading
Implementation Simulation
We will use a graph to clearly illustrate how staffing and costs change depending on the implementation plan.
Recoup your investment in just two years, even with a single production line!
Number of Workers
Reduction of 3 positions
Cumulative Cost Trends
This simulation is just one example.
Results may vary depending on the circumstances.
Please contact us for pricing information.
Line Layout
Click to enlarge
Contact Us
We will propose the optimal labor-saving and efficiency-enhancing plan tailored to your production line.
